Projects

« Back

Triumph Bonneville T140 Custom Build

Triumph Bonneville T140 Custom Build

Triumph Bonneville T140 Custom Build from scratch


Triumph Bonneville T140 crank

Using the hydraulic press tool, the flywheel is carefully removed from the crank.

Triumph Bonneville T140 mag wheel polishing

The cleaning up process begins..

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Frame in the jig - checking to see if it the frame needs straightening.

Triumph Bonneville T140

Setting up the jig.

Triumph Bonneville T140

Frame in the jig - the headstock needed straightening.

Triumph Bonneville T140

Frame has had the headstock straightened.

Triumph Bonneville T140

Rear end has been assembled.

Triumph Bonneville T140

Front end is on.

Triumph Bonneville T140

Triumph Bonneville T140

Front view.

Triumph Bonneville T140

Bushes for the center stand have been made.

Triumph Bonneville T140

Side stand has been fitted, adjustments have been made to the stop bolt in order that it doesn't protude untowardly.

Triumph Bonneville T140

Front view.

Triumph Bonneville T140

Front wheel has been polished up.

Triumph Bonneville T140

Rear wheel has been polished up.

Triumph Bonneville T140

Battery carrier and coil holder have been fitted.

Triumph Bonneville T140

Front wheel.

Triumph Bonneville T140

Rear mudguard fitted, marked up ready for re-shaping.

Triumph Bonneville T140

Rear mudguard.

Triumph Bonneville T140

Rear light unit is being modified.

Triumph Bonneville T140

Rear light unit is being modified - side view.

Triumph Bonneville T140

Rear light unit has been fitted to the mudguard ready to cut the mudguard to the new shape.

Triumph Bonneville T140

Rear hoop bracket has been moved, in order to align rear mudguard centrally.

Triumph Bonneville T140

Rear hoop bracket.

Triumph Bonneville T140

View of sidestand - tucked in nicely.

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

View of front wheel and disc.

Triumph Bonneville T140

Handlebars have been fitted.

Triumph Bonneville T140

Rider trying out position.

Triumph Bonneville T140

Discussing the progress - rear view.

Triumph Bonneville T140

Triumph Bonneville T140

Mudguard has been shaped and refitted.

Triumph Bonneville T140

Number plate has been made and fitted to rear light unit.

Triumph Bonneville T140

Side view of number plate and rear light unit.

Triumph Bonneville T140

Underside of seat base has been welded and re-shaped to restore.

Triumph Bonneville T140

Top of seat base post welding and re-shaping.

Triumph Bonneville T140

Rear view with seat base fitted.

Triumph Bonneville T140

Side view with seat base fitted.

Triumph Bonneville T140

Metal shrinker and metal stretchers used in fabrication work.

Triumph Bonneville T140

Right hand side panel has been completed and is fitted.

Triumph Bonneville T140

Right hand side panel in situ.

Triumph Bonneville T140

Right hand side panel in situ, different angle.

Triumph Bonneville T140

Right hand side panel in situ, different angle (bottom up).

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

New pins to fix side panel have been made and bronze welded on.

Triumph Bonneville T140

Triumph Bonneville T140

Left hand side panel has been completed and is fitted.

Triumph Bonneville T140

Triumph Bonneville T140

Left hand side panel.

Triumph Bonneville T140

Left hand side panel.

Triumph Bonneville T140

Bottom end has been put into position.

Triumph Bonneville T140

Bottom end has been put into position.

Triumph Bonneville T140

Rear brake hydraulic is being fitted.

Triumph Bonneville T140

Hole has been relocated in the top of the coil carrier.

Triumph Bonneville T140

Triumph Bonneville T140

New pins to fix side panel have been made and bronze welded on ready for rubber mountings.

Triumph Bonneville T140

left hand side front footrest locating pin has been repaired (machined insert braised in).

Triumph Bonneville T140

Extension to seat latch has been tailor made for the nob.

Triumph Bonneville T140

Front footrest.

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Extra breather pipes have been added.

Triumph Bonneville T140

Clock mounting bracket has been made.

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

Head held in position by a jig ready for machining on the mill.

Triumph Bonneville T140

Triumph Bonneville T140

Triumph Bonneville T140

In the process of being machined.

Triumph Bonneville T140

Triumph Bonneville T140

Welding

Triumph Bonneville T140

Tapping the exhaust outlet ready to receive the exhaust stubs.

Triumph Bonneville T140

91

Triumph Bonneville T140

92

Triumph Bonneville T140

93

Triumph Bonneville T140

94

Triumph Bonneville T140

95

Triumph Bonneville T140

96

Triumph Bonneville T140

97

Triumph Bonneville T140

98

Triumph Bonneville T140

99

Triumph Bonneville T140

100

Triumph Bonneville T140

101

Triumph Bonneville T140

102

Triumph Bonneville T140

103

Triumph Bonneville T140

104

Triumph Bonneville T140

105

Triumph Bonneville T140

106

Triumph Bonneville T140

107

Triumph Bonneville T140

108

Triumph Bonneville T140

109

Triumph Bonneville T140

110

Triumph Bonneville T140

111

Triumph Bonneville T140

112

Triumph Bonneville T140

113

Triumph Bonneville T140

114

Triumph Bonneville T140

115

Triumph Bonneville T140

116

Triumph Bonneville T140

117

Triumph Bonneville T140

118

119